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AxiBatch PLC Automation

 

AxiBatch PLC Automation System provides all of the features of the Docket and Data Systems as well as full plant control automation using technologically advanced and industrially proven Schneider Modicon PLC and Telemecanique switchgear. Manual / back up controls are provided via hardwired switches and pushbuttons that can be used independently of the operator’s PC and at any time manual plant controls are required.

 

Many other concrete automation systems exhibit a major design weakness by using non-standard, proprietary or in-house developed controllers.  These can require very specialised and not commonly available knowledge for their upkeep and ongoing support throughout their life.

 

By using a standard, reliable, off-the-shelf and widely supported PLC system has allowed Axion to supply and successfully support AxiBatch across Australia and at some very isolated locations, like very remote mining sites.  It also allows AxiBatch to be readily customised to reflect specific operational needs and business requirements for individual customers.

 

AxiBatch Plant Automation System can offer the following features:

 

  • Data Recording & Management
    • Customer Records
    • Mix Recipe Design
    • Configurable Sell Prices
    • Supplier Details
    • Material Cost
    • Delivery Dockets
    • Material / Stock Inventory Control
    • Recording and Selling of Auxiliary Items
    • Centralised / Remote Order Taking
    • User-friendly PC User Interface
    • Truck Bay RFID Tracking System
    • Slump Water RFID Tracking System
    • Axi-Invoicer Invoice Generator & data export to accounting package
    • Truck Tracking (forthcoming)
    • Truck Scheduling (forthcoming)
    • Sales Quotation (forthcoming)
  • Business Reports
    • Truck performance
    • Batch report
    • Produced loads report with customisable selection filters
    • Sales reports based on customer, mix design and loads
    • Plant performance (based on usage / wastage for each raw material)
  • Real Time Data Capture
    • Aggregates
    • Cement
    • Water
    • Additives
    • Automated Moisture Adjustment
  • Real Time Set-Point Control
    • Aggregates
    • Cement
    • Water
    • Additives
    • Automated Moisture Adjustment
  • Operator Control Panel
    • Industrial Schneider Modicon PLC
    • Aggregate Indicators (up to 2 bins)
    • Cement Indicator
    • Water Batch Controller
    • Additive meters / indicators - up to 8 (supplied by others)
    • Manual Override Controls
  • Automated Plant Controls
    • Discharge Sequence
    • Self-tuning in-flight adjustment
    • Set and forget automated batch production
    • Automated control & recording of all batch weights and measures
    • Proven industrial automation technology based on Schneider Electric PLC controllers

 

 

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